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Mica Tape Insulated Magnet Wire

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Polyimide Film Mica Tape Insulated Copper/Aluminum Wire

Polyimide Film Mica Tape Insulated Wire is a high-performance magnet wire designed for electrical equipment operating under extreme thermal, electrical, and environmental conditions.

The insulation system is based on a polyimide film reinforced mica tape structure, integrating the excellent dielectric and fire resistance of mica with the mechanical strength and flexibility of polyimide film.

This advanced composite insulation provides exceptional long-term reliability for critical applications where conventional organic insulation systems reach their limits.

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Technical Advantages

• High Thermal Endurance

- Designed for Thermal Class H (180°C) continuous operation

- Insulation systems suitable for Class C applications (>220°C) depending on construction and insulation build

- Excellent thermal stability under prolonged high-temperature exposure

- Mica insulation maintains electrical integrity under extreme thermal stress and fire conditions, enhancing system safety

• Excellent Electrical Performance

- High dielectric strength and superior insulation reliability

- Strong resistance to partial discharge and corona effects

- Suitable for high-voltage, inverter-fed, and VFD-driven electrical equipment

• Mechanical Strength & Chemical Resistance

-P olyimide film reinforcement ensures high mechanical strength, flexibility, and abrasion resistance

- Resistant to oils, solvents, chemicals, and flame

- Stable performance under thermal cycling and mechanical vibration

• Optimized Insulation Structure

- Thin and compact insulation design with strong interlayer bonding

- Improved slot fill factor, enabling higher power density and more compact equipment design

- Enhanced winding reliability compared to conventional mica-based insulation systems

 

Applications

This product is intended for high-end and mission-critical electrical systems, including:

- High-temperature motors and generators

- Traction motors for electric and rail transportation systems

- Furnace transformers and high-temperature power equipment

- Wind power and renewable energy generators

- Welding equipment and heavy-duty industrial machinery

- Aerospace, defense, and other extreme-environment applications

- Explosion-proof and safety-critical electrical equipment

 

Quality & Customization

- Manufactured in compliance with IEC, NEMA, and relevant international standards

- Comprehensive routine and type testing to ensure consistent performance

- Customization available for conductor size, insulation thickness, taping structure, and thermal class

- Technical documentation and test reports available upon request

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